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Twisting Solutions

Two-for-One Twister

Ring Doubler
Winding Solutions

Automatic Cone Winder

Assembly Winder

TFO VJ-150M / VJ-120M

TFO VJ-250
Products - Precision Assembly & Random Assembly Winder

Features

  • Single sided winding head
  • Individual Motor driven heads
  • 4 heads per Machine
  • Average winding speed upto 700 mtrs/min
  • Electronic yarn sensor
  • Electronic Length control system
  • Wide Range of Traverse 4", 5", 6", 8" and 10".
  • No of piles 2 & 3
  • Maximum wound package diameter : 200 mm.
  • Automatic Stopping device
  • Machine Length - 1810 mm, Width - 900 mm.
RANDOM ASSEMBLY WINDER
 
From the incessant research towards product quality and technological innovation VJ has revealed a user friendly Random Assembly Winder machine which has robust design with uncomplicated and ergonomic concepts produces packages with a variety of yarns and sizes.

The Random Assembly Winder is focused to minimal wear and tear and therefore requires very less maintenance.

Each individual winding head of the machine is fitted with a drive motor piloted by an inverter which ensures programmable take up speed, soft start according to the parameter of doubling to produce better quality packages with higher production and considerable power saving.
  • Straight Yarn path ensures minimum yarn abrasion in spite of higher speeds.
  • Reduced mechanical moving parts ensure minimal maintenance.
  • Double arm steel cradle with adjustable pressure points for optimal package.
  • All yarn contact parts are made of ceramic to ensure minimum abrasion.
  • Individual spindle driving technology for higher production with less power consumption.
  • Advanced Data monitoring system to view information about machine.
  • Fault identifying systems to support preventive and breakdown maintenance.
  • Regional language selection for feasibility in work of an operator.
  • High response sensor controls minimize the single yarn wound into take up package.
  • Length counting and monitoring for each spindle from centralized controls.
  • Programmable Anti-Patterning system.
  • A centralized control with touch screen system ensures trouble free and time saving operation.
Motorized tension control
  • Rotating self cleaning system. Minimizes the fluff accumulation.
  • Adjustable speed control.
Electronic yarn detector and cutters
  • High speed yarn detectors diminish drastically the single yarn wound into take up package.
  • Helps in yarn waste reduction. Lessen operator fatigue.
  • Cut and catch cutter prevents flying of supply package yarn.
  • Adjustable creel stand
  • Provision for any standard OHC
  • Provision for splicing arrangement
  • Hard anodized Aluminum grooved drums
Individual AC motor piloted by an inverter
  • Higher production
  • Power saving
  • Controlled Take-up speed
  • Programmable ramp
  • Anti- splitting rod designed to overcome the split package of assembly winders
Visual doff indication and yarn break Indication.
  • Full doff indication lamp in green and Yarn break / alarm in red per spindle is visible from distance makes operator awareness.
  • Length measuring system for each spindle
Electronic anti-ribboning system
  • Programmable anti ribboning control for quality package.
Installation Drawing
Technical Specifications
Machine
Assembly Winder
Type
Random
Mechanical Speed
Max 1500 MPM
Package
Cylindrical / Conical
Traverse
6” (152 mm)
Take up Package diameter
280 mm
Supply Package diameter
250 mm for 2 ply
Count
20’s to 120’s Ne
No. of Spindles / Section
10 nos. (Double Sided)
Section Length
2,200 mm Approx.
Controls
Centralized control with touch screen
Drive
Individual Inverter
Installed Power
100 W per Spindle
Tension Assembly
Motorized Tensioner
Optional
- 3 Ply
- Group Inverter (for every 5 spindles)
- Conical
- OHC (not in our scope)
- Splicer (not in our scope)
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